EV-Test-Platform-Example-optimised
  • HIGHLIGHTS

Test and Validate all EV Power Electronics with One Flexible and Scalable Solution.


Accommodate multiple product types and variations.

Automate safety, functional, and leakage tests with part labeling and quality inspection for all common EV ECU modules.


Grow the system as requirements change. It's flexible design allows the user the opportunity to pick and choose functionalities according to the application and add-on further modules, if required.

Simplify EV Power Components Testing

Use one platform to test all power electronics including:

• Inverters;
• DC – DC modules;
• On Board Charges (OBC);
• Battery Management Solutions BMS/TMS;
• Rotating parts including small motors;
• Actuators;
• Power Distribution Units (PDU);
• And others.

Get the Specs!

Benefits of an All-Inclusive Flexible Platform

By standardizing EV power component testing with this all-in-one test platform, product quality will improve as costs decrease. This reusable system is flexible enough to accommodate multiple product types and variations as well as grow when requirements change. The scalable design makes it easy to ramp up or ramp down production based on market demand without the need to reinvest in new equipment as products evolve.

 

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Specifications

 

 

Safety & Insulation

Functional

Leakage

AOI/Laser

Test Types

· Isolation Resistance (IR)

· High Voltage (HV AC)

· Calibration

· Performance

· Power

· Noise, vibration, and harshness (NVH)

· Cooling Circuit

· Housing

· Connectors

· 3D Pin Inspection

· Quality

· Labeling

· Lasering

Parameters to Measure

· Leakage Current (mA)

· Isolation Resistance ()

· Communication, Interface Tests (CAN, LIN, etc.)

· Power, Power Factor, Efficiency (W, A, V, PF, THD)

· Sensors Tests (ex. Temperature Sensors

· Programming / Flashing / Security Configuration

· Pressure Difference or Flow Methods

· Optical Tests: Presence, OCR, etc.

Cooling System

NA

If required (option)

NA

NA

Station Dimensions - Typical (mm/in)

600 x 1000 x 2000
24 x 39 x 79

600 x 1000 x 2000
24 x 39 x 79

600 x 1000 x 2000
24 x 39 x 79

1000 x 1000 x 2000
39 x 39 x 79

DUT Size Envelope - Typical (mm/in)

400 x 400 x 200

16 x 16 x 8

Handling Time

Approx. 10s

Approx. 10s

Approx. 10s

Approx. 10s

Loading / Unloading / Connection to DUT

Automatic, Inline System

Automatic, Inline System

Automatic, Inline System

Automatic, Inline System

Internal transport / Conveyor

Customizable, e.g.TS2 Bosch

Customizable, e.g.TS2 Bosch

Customizable, e.g.TS2 Bosch

TS2 Bosch

Robot (option)

Communication Type between Stations

Customizable, e.g.SMEMA

Customizable, e.g.SMEMA

Customizable, e.g.SMEMA

Customizable, e.g.SMEMA

External Data Interface

MES, OPC UA (TSN), TCP-IP, PLC Connectors

Return pallet conveyor

Optional