The huge growth in demand for electric vehicles requires fast ramp up and better quality.
Building electric vehicles pushes manufacturers beyond the limits of traditional automotive production. High-voltage systems and thermal constraints create an environment where a single misstep can stall ramp-up. To succeed, EV programs need testing strategies that evolve as fast as the technology itself and deliver reliable results under pressure.
Our portfolio of electric vehicle testing covers every major system, from the drivetrain to charging equipment. Each solution is designed to minimize risk while accelerating validation and providing the reliable data engineering and production teams need.
Electric motors are the heart of every EV. We design automated solutions for every EV motor on the production line to validate speed, torque, and resolver accuracy, ensuring every motor consistently performs to specification. With energy recovery and high-speed simulation, manufacturers achieve consistent quality at scale.
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Beyond motors and batteries, modern EVs rely on precise electronics and control systems. Averna supports AOI, vibration analysis, ADAS, and ECU validation with advanced test environments that address safety requirements and confirm reliability across the vehicle lifecycle.
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Our test benches cover inverters, DC–DC converters, power distribution units, and onboard chargers. These systems undergo rigorous functional and safety testing to meet demanding performance requirements while accelerating manufacturing.
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As demand rises, batteries must be proven safe and durable across thousands of cycles. Averna’s modular platforms support testing at every stage, from cells to complete packs. These platforms manage thermal conditions and cycling demands while also validating BMS/TMS operation.
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Charging systems must deliver energy efficiently while protecting both the grid and the vehicle. We provide flexible solutions for testing EVSE hardware, connectors, and onboard charging interfaces, with capabilities that cover high-voltage operation and insulation integrity, as well as leakage detection where required.
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The power requirements for EV testing are more strenuous and challenging than standard vehicles. Speak to an expert to cover all the extremes.
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EVSE Test PlatformAverna’s EVSE Test Platform ensures charging systems meet demanding performance and safety requirements. The solution is built to validate both power delivery and communication protocols, giving manufacturers confidence in every unit shipped. |
Batterie Inspektor™By combining the most diverse hardware and software modules, Batterie Inspektor™ delivers automated battery testing at every stage of manufacturing. With this flexible battery test platform, all modules can be adapted to their respective quality requirements. |
EV Power Components EOL PlatformDesigned for inverters, DC–DC converters, PDUs, and onboard chargers, this solution delivers reliable end-of-line validation by combining functional performance checks with safety and insulation verification. |
Accelerating EV Innovation for Industry LeadersGlobal OEMs and Tier 1 suppliers trust Averna for our ability to deliver turnkey EV testing solutions in record time. From replicating complete test lines to customizing advanced inspection systems, we help EV leaders build compliance into their processes and maintain an edge as electrification accelerates.
In one recent project, Averna deployed 20 new EV test stations in under six weeks, a benchmark for speed and precision that few can match.
Discover how Averna’s fully-automated in-line validation solution tackles high-power, high-speed challenges while maximizing energy reuse and minimizing costs. This case study reveals how cutting-edge engineering and smart automation come together to deliver total performance validation directly on the production line.

Download this 30-minute webinar to learn about the top 3 challenges EV motor manufacturers are facing today and how to address each one.
Don't take risks in your supply chain. Find out how Averna got 20 brand new EV test stations up and running in under 6 weeks.
Talk to our EV test experts today and discover how Averna can help you validate every system and automate your testing process. You will bring high-performance vehicles to market faster!