Overcoming Testing Challenges in Power & Energy

Product testing in the power and energy sector is becoming increasingly intricate. Whether focused on renewables, EV charging infrastructure (EVSE), industrial protection systems, energy storage (ESS), or mission-critical data center equipment, manufacturers are under pressure to prove performance under demanding electrical and environmental conditions. At the same time, compliance standards continue to evolve, creating moving targets that require constant adaptation.

As systems become smarter and more connected, testing must also address cybersecurity, interoperability, and software reliability. Low, medium and high-voltage, high-current, and high-frequency testing demands specialized setups, while the push for faster development cycles puts pressure on test automation.

Balancing rigorous testing with time-to-market and cost constraints remains a critical hurdle. Additionally, the shift toward digitalization and smart grid integration demands robust testing, cybersecurity readiness, and scalable automation. All while maintaining cost efficiency and sustainability.

Test Solutions for Power & Energy Equipment Validation

Test stations must be equipped for comprehensive, multi-domain testing. This includes electrical performance testing (voltage, current, power factor, harmonics), environmental testing (temperature, humidity, vibration), and compliance verification against standards like UL, IEC, and IEEE.

Functional testing must extend to embedded software and security-critical behaviors. For smart and connected systems, verifying protocol performance is equally important. In high-power environments, test setups often include isolation monitoring and either safety interlocks or real-time acquisition, depending on system demands.

Image of a smart gid and where Averna test solutions can help

Where Our Test Engineering Makes the Difference

Our test solutions cover the full spectrum of power and energy systems, with the precision and reliability your product demands.

Power & Energy Systems

  • Battery Test and Validation
  • Energy Storage Systems (ESS) Testing
  • Electric Vehicle Supply Equipment (EVSE) Testing
  • Bi-Directional Power Source Testing
  • Circuit Breaker Testing
  • Switchgear Testing
  • Switchboard Testing
  • Distribution Board Testing
  • Motor Testing

Quality, Analysis & Monitoring

  • Power Quality Analysis
  • Protocol Simulation
  • Vibration Monitoring
  • Smart Grid Quality
  • Data Management
  • PCBA Test & Inspection

Built to Support Digital Shifts and Energy Goals

Our expertise in test and measurement solutions starts with your project requirements and ends with your complete satisfaction. In the power and energy sector, we build test systems that evolve alongside connected infrastructure and respond to shifting standards without slowing development.

Contact us

Why Trust our Expertise at Averna

With decades of experience and a reputation for exceptional customer support, we partner closely with your teams from concept to deployment, ensuring every solution is aligned, supported. We work at the intersection of advanced engineering and operational reliability.

25+ years of test engineering

Trusted by Global 2000 companies across the world.

Proven track record

Fewer returns, faster ramp-up, measurable gains from pilot to production.

+1 800 experts wordwide

Covering every phase of the product lifecycle.

Energy Testing Solutions Built for Scalable Platforms

Since 1999 Averna has provided global manufacturers with a range of customized test and quality solutions across the industry. We've also developed scalable platforms that automate sequencing and streamline data capture to improve traceability throughout certification. By building flexible architectures, we help teams adapt as products evolve and deadlines tighten.

ESS Testing Infographic Landscape

Energy Storage Systems Testing

Averna delivers ESS testing solutions that align with evolving grid demands and certification needs. On the production side, we verify thermal response, track battery passport data, and monitor electrical dynamics during charge and discharge sequences. CAN bus activity and voltage/current profiles are recorded across all stages, while systems are stressed with fault simulations to expose weak points early.

Once deployed, storage systems must perform under fluctuating grid loads and regional compliance standards. Our monitoring setups track CAN messages, assess real-time battery health, and validate power quality across AC and DC pathways. We also support predictive diagnostics through PMU data, enabling early detection of system instability and alignment with IEC 61000-4-30 Class A.

They trusted us

Case Study

Scaling Test for Multi-Variant Circuit Breakers

To support the expansion of circuit breaker production, Averna developed a set of standardized, automated test stations capable of validating multiple product variations within tight cycle times.
  • Multi-station architecture covering auxiliary, voltage drop, mechanical and dielectric tests
  • High-power and precision testing (up to 500A DC, high-voltage dielectric) validating electrical integrity and mechanical performance under real conditions
This approach standardizes testing across product variants while maintaining speed, flexibility and measurement reliability in a production environment.
4 Test Stations Delivered
Below 60 Seconds Test time
Up to 12 product variations supported

Learn More about our Solutions in Energy Industry Testing

Browse our resources to know more!
Video

EVSE Video

Witness how our all-in-one system can cover your entire test spec for EVSE
Brochure

Our Power Quality Analyzers

Power quality must be monitored, and the right tool is crucial. Find the right one for you
Product

Batterie Inspektor Overview

Our platform covers cells, modules, packs and BMUs throughout the product lifecycle

Get in Touch for a Test Solution Designed to your Specs

Don’t leave quality to chance. Work with us to deploy world-class test equipment tailored to your unique requirements. Contact our engineering experts today to discuss your test challenges and uncover the best solution for schedule