Optical and Vision Inspection Systems

What is a Vision Inspection System?

A vision inspection system is an automated technology that uses cameras, optics, lighting, sensors and software to visually inspect products or components during manufacturing. It detects defects, measures dimensions, reads codes or labels, checks alignment and verifies assembly, all in real time and at high speed.

Unlike human inspection, these systems offer consistent accuracy, often in the micron or submicron range, and can process hundreds or thousands of units per minute. They are widely used in sectors such as automotive, electronics, medical devices and packaging to guarantee zero-defect quality and enable data-driven process improvements.

Averna designs and integrates advanced optical and vision inspection systems that deliver unmatched speed and precision. Our real-time 2D and 3D inspection solutions operate down to the submicron and nanometer scale, with line-scan and laser profiling capabilities reaching resolutions as fine as 1.5 μm and speeds up to 600 meters per minute

Our Visions Inspection Systems Understand Your Product Line

Today's manufacturers are under pressure to meet microscopic tolerances while ramping up production. But manual inspection can't keep pace. The reason is simple: it's meticulous, energy-consuming work. Human fatigue is the result. Quality is at risk, and scaling problems lead to spiraling costs if production has to slow down. 

This is where Averna's vision expertise changes the game. Our self-learning, high-speed vision systems eliminate variability, detect defects invisible to the human eye and ensure precise alignment of components. Our platforms tackle everything from ADAS camera modules, MEMS, µdisplays, VR devices, and dashboard components to die placement, molded parts, micro mirrors, and glue dispensing.

Are you fighting against defect leakage and manual bottlenecks? We design integrated, automated solutions that deliver unrivalled precision. That's how we help you build with confidence and protect your brand.

Rely on Our Expertise for Inspection, Positioning and Sorting

• High-speed 2D & 3D vision inspection systems capable of submicron and nanometer resolution
• Real-time machine-learned vision processing with statistical image analysis
• Line-scan imaging for continuous material inspection (e.g., foil, fiber, film)
• 3D laser profilometry down to 1.5μm for surface and structural validation
• Photometric stereo 3D for enhanced surface topology detection
• Spectroscopy integration for color, texture, and material differentiation
• Integration of ViDi Suite, National Instruments, Halcon, Cognex, and Keyence platforms
• Integrated smart systems testing to validate functional behavior alongside visual integrity
• Fully automated, 24/7 vision-guided manufacturing and assembly systems
• Support for applications like MEMS alignment, µdisplay calibration, die placement, glue dispensing, and ADAS camera assembly
• Easy integration into OEM machinery or production environments

Key Benefits

• Detects defects and anomalies with far greater speed and accuracy than manual inspection
• Analyzes over 1,000 units per minute with high repeatability and zero fatigue
• Learns and improves over time with AI-driven processing and adaptive algorithms
• Reduces false rejects and minimizes escapes to improve customer satisfaction
• Enables tighter quality control for mission-critical assemblies in automotive, medical, and electronics
• Increases yield, reduces rework, and accelerates time-to-market
• Scales easily across global production lines with consistent performance