Ensure the Highest Quality All Down the Line

Let us help you speed up time to market while protecting your brand. At Averna, we know your production line is only as reliable as the tests behind it. Our inline production test solutions are built to keep pace with your output — ensuring every unit meets spec without slowing you down. By combining real-time data capture, vision inspection and automation, we help you maintain quality and reduce costly rework.
 

End-to-End Expertise, Built into Every Test Cell

Our test engineering experts don’t just add test to your line — we engineer it into the fabric of your production. Our inline production test systems are purpose-built to meet the demands of modern manufacturing: faster cycles, tighter specs, and zero-defect expectations.
Every solution we deliver reflects decades of hands-on experience. Our industry know-how and in-depth understanding of what it takes to test on a large scale means you're dealing with market experts.

Extensive Industry Expertise

Our in-line solutions cover a wide range of complex electronic, industrial and consumer products such as PCBAs, injection-molded parts, batteries, food, medical packaging and printers.
Thanks to years of cross-sector experience, we understand the nuances of diverse materials and regulatory standards. Whether you’re operating in high-precision electronics or high-throughput consumer goods, we adapt testing protocols to match your exact industry requirements.

Fully Integrated Test Cells

Tap into our test, measurement and integration expertise to develop and integrate a highly efficient quality-control solution for your line and speed up production.
Our modular systems are engineered for flexibility—from standalone stations to fully embedded solutions. We work alongside your engineering and operations teams to ensure minimal disruption.

High Speed Verification

We offer automated and semi-automated in-line test systems with high-precision vision inspection to rapidly identify and eliminate flawed products.
Powered by advanced image recognition, sensor data, and AI-driven analytics, our test systems detect micro-defects and deviations in milliseconds—well before they impact your bottom line or brand integrity.
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Completely Integrated Production TestingRobotic arm for in-line testing

This is where our integrated test, measurement, vision and automation expertise come together for impressive benefits. Sample customer projects include:

  • A 10-camera system that inspects and verifies products moving at 120-140 meters per minute
  • An advanced PCBA tester that performs multiple LED tests and measures voltage up to 120 channels
  • A semi-automated in-line system that verifies truck dashboard assemblies to ensure zero defects
  • A consumer product operation featuring simultaneous precision assembly (gluing) and in-line testing
  • A 24-camera setup for a Tier 1 automotive supplier to verify perfect ABS/brake calipers

Isn't it time you benefited from our global expertise?

With an Averna in-line test system, clients boost production/yields, catch defects invisible to the human eye, reduce equipment downtime, and ensure repeatable results.
Partnering with Averna lets you tap into the accumulated know-how and best practices from 5000+ Test & Quality projects.

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Our In-Line Capabilities

  • PCBAs: Multi-channel and LED measurements (presence + color) and high voltage testing (3kV AC)
  • Flexible product adapters for handling different shapes and sizes of UUTs/DUTs and for quick changeovers
  • High-precision 2D and 3D cameras, including infrared, plus laser scanning (for example: defects detected at 1/100th of a millimeter)
  • Can include robotics, motion, precision assembly and packaging components
  • Are custom designed to accommodate high-volume and/or high-complexity
  • Touch-screen monitors and alerts for operators
  • Extensive industry, product and integration expertise built-in

Typical Benefits

  • Fully automated, in-line vision inspection harmonizes quality systems and improves results
  • Integrates seamlessly into production environments without slowing down operations
  • Identifies surface defects as well as flaws not visible to human operators
  • Eliminates numerous time-consuming calibration and manual procedures
  • Results are never subjective to operator on duty for improved consistency
  • Improved efficiency typically allows clients to expand production capacity

Ready to learn more about in-line production testing?

Let’s talk about your line, your challenges, and how we can build the right test solution around them. Whether you’re scaling up or solving a persistent QA issue — our experts are here to help you move forward with confidence.

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