Precision Assembly and Production

When you’re assembling micro-scale components at industrial speed, the margin for error is effectively zero. A glue path 50 microns too wide, a weld a fraction off target, or a curing cycle misaligned by seconds — any of these can compromise structural integrity or lead to downstream failures. And in a world of thinner devices, that risk only grows.

As part of our broader offering in automated test & quality assurance solutions, Averna builds integrated, automated assembly systems engineered for extreme precision and consistency. We combine vision-guided robotics, sensor-based alignment, real-time inspection, and smart process control — so every bond is verified as it happens. Working with adhesives, ultrasonic welding, or UV curing? Our precision assembly services eliminate manual variability and scale your throughput without sacrificing quality.

Automated Production + Integrated Quality Inspection

Our turnkey systems can ensure both high throughput and perfectly accurate assembly. Depending on your needs, they can be semi- or fully automated.

Due to the continuing trend of product miniaturization with increased complexity, our automated assembly and test systems merge essential steps. Accurate gluing, welding, laser and assembly solutions are key for next-generation devices.

As a result, the clear distinction between assembly and testing starts to blur. In smartphones, for example, testing and soldering the battery is one step in the production process. Hence, a combination of ultra-precise dosing, fixation, positioning and real-time feedback is essential to ensure best results and maximum reliability.

Precision Assembly in Action with a Glue-Dosing Solution

With modern devices being mostly glued together, the glue path needs to be as accurate and thin as possible, while still ensuring solidity. We’ve increased Océ’s production level and ROI by implementing a self-calibrating vision system and volumetric-glue dosing solution.