The Highest Quality & the Lowest Risk With our Test Systems

Need to manufacture test stations? For more than 15 years we have sourced, assembled, tested and shipped fleets of robust, cost-effective solutions. We produce them at our high-volume facilities and deploy them around the world.

Our fast replication and support services can boost your product quality, speed up time to market, and increase your competitive edge.


We follow strict verification & validation procedures to ensure end-to-end quality and performance.


Come see for yourself! Contact us to arrange a tour of one of our highly secure and efficient manufacturing facilities.

We start with your test-station design or collaborate with you to design it. Next, we launch our bill-of-material and material planning processes.

number 1

Sourcing: Best Quality, Pricing and Delivery

  • Extensive global network of suppliers and partners
  • Technology-agnostic/vendor-neutral approach
  • BOM definition and analysis
  • ECR management
  • Alternate supplier identification
  • Material planning and procurement (MRP)
  • Parts inspection
  • Supplier scorecard rating
Number 2

Planning: Timely and Flawless Execution

  • Production floor layout and tooling
  • Capacity and MRP simulations
  • JIT, Kanban and BOM integration

We optimize our floor layout and tooling processes to streamline the assembly routing and flow.

While our highly skilled technicians quickly assemble your stations, we remain in close contact providing regular updates, key performance indicators and action items.

Number 3

Assembly: Full NPI & Mass Production Coverage

  • NPI activities for scalability
  • Visual work/assembly instructions
  • Documentation, routing, tooling
  • Takt time studies and ramp-up plans
  • Software integration
  • Closed loop feedback/continuous improvement
  • Regular client communication and KPIs
number 4

Testing: Thorough Inspection

  • Quality checklists
  • Visual and self-inspections
  • Test-plan execution
  • Test data capture and analysis
  • Final inspections and photographs
  • ISO compliant, ITAR, Controlled Goods Program

Once assembled, each station undergoes a battery of visual, manual and automated inspections.

Upon final inspection by an Averna Quality Control Engineer, we securely crate the stations for safe shipping to your facility or contract manufacturer anywhere in the world.

number 5

Deployment: Streamlined Delivery and Setup

  • Crating design and fabrication
  • Brokerage and freight services
  • Contract manufacturer (CM) integration
  • Factory acceptance tests (FAT)
  • Site acceptance tests (SAT)
  • Training of local resources
Number 6

Support: Station Optimization

  • Production ramp-up
  • Preventive/corrective maintenance
  • Test asset management and utilization
  • Spare parts management
  • Test station storage, repairs and upgrades

Our coverage can extend well beyond delivery and deployment – we offer services for preventive and corrective maintenance, spare parts storage, upgrades and more.

Leverage Our Manufacturing and Supply-Chain Expertise

Diagram of evolution of a test station being replicated

Talk to one of our Build-to-Print experts to find out why leading global organizations count on us for flexible and cost-effective test stations.

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