Meeting the Challenges of EV Manufacturing

Building electric vehicles pushes manufacturers beyond the limits of traditional automotive production. High-voltage systems and thermal constraints create an environment where a single misstep can stall ramp-up. To succeed, EV programs need testing strategies that evolve as fast as the technology itself and deliver reliable results under pressure.

Comprehensive EV Testing Services

Our portfolio of electric vehicle testing covers every major system, from the drivetrain to charging equipment. Each solution is designed to minimize risk while accelerating validation and providing the reliable data engineering and production teams need.

EV Motor Validation & In-Line Testing

A motor out of spec mid-production can cascade into costly recalls. Our automated in-line solutions catch deviations on the production floor before they reach the field, while built-in energy recovery keeps high-cycle validation costs under control.

Key Areas of Expertise
  • High-speed and high-power validation
  • Torque, angle phasing & resolver accuracy
  • End-of-line (EOL) motor testing
  • Energy recovery to reduce operational costs
EV Motor Test Station by Averna

Advanced Safety & Reliability Testing

A missed fault in an ECU or ADAS system has real consequences on the road. Our test environments surface those faults early, under the environmental and operational conditions that matter most.

Key Areas of Expertise

Power Electronics & Inverters

Our test benches push these systems beyond nominal conditions to confirm they hold up under the voltage spikes, thermal stress, and switching demands of real-world operation.

Key Areas of Expertise
  • Functional and safety testing
  • Inverters, DC–DC converters, and PDUs
  • Onboard chargers (OBC) and circuit breakers
  • High-voltage and high-current switching

EV Battery Testing & Battery Management

Our modular platforms stress-test across the full hierarchy while validating the BMS and thermal systems that keep degradation in check over thousands of cycles.

Key Areas of Expertise
  • Cell, module, and pack validation
  • Thermal and cycling tests
  • Battery Management System (BMS/TMS) testing
  • Battery sorting and simulation

EVSE & Charging Systems

We provide flexible solutions for testing EVSE hardware, connectors, onboard charging interfaces, with capabilities that cover high-voltage operation and insulation integrity.

Key Areas of Expertise
  • EVSE hardware and charging handles
  • Connector and cable validation
  • Insulation and leakage detection
  • Compliance with global charging standards

Averna Electric Vehicle Testing Equipment

EVSE - front view

EVSE Test Platform

Averna’s EVSE Test Platform ensures charging systems meet demanding performance and safety requirements. The solution is built to validate both power delivery and communication protocols, giving manufacturers confidence in every unit shipped. 
See our software
Batterie Inspektor - front view

Batterie Inspektor™

By combining the most diverse hardware and software modules, Batterie Inspektor™ delivers automated battery testing at every stage of manufacturing. With this flexible battery test platform, all modules can be adapted to their respective quality requirements.
See the system
EV Power Components EOL Tester

EV Power Components EOL Platform

Designed for inverters, DC–DC converters, PDUs, and onboard chargers, this solution delivers reliable end-of-line validation by combining functional performance checks with safety and insulation verification.
See the system

Speak with Our EV and eDyno experts

The power requirements for EV testing are more strenuous and challenging than standard vehicles. Speak to an expert to cover all the extremes.

Contact us

Why Trust our Expertise at Averna

With decades of experience and a reputation for exceptional customer support, we partner closely with your teams from concept to deployment, ensuring every solution is aligned, supported. We work at the intersection of advanced engineering and operational reliability.

Certified Quality

Local support across North America, Europe, and Asia for seamless deployment.

Proven at Scale

Deployed 20 new EV test stations for a global OEM in under six weeks, with the precision and repeatability to match.

Decades of Domain Knowledge

Deep roots in automotive and EV testing, spanning motors, batteries, power electronics, and charging systems across the full vehicle lifecycle.

End-to-End Partnership

From concept and prototyping to EOL deployment and replication, we stay engaged at every stage, not just at delivery.

Case Study

Accelerating EV Innovation for Industry Leaders

Cover - Getting Electricity on the Road

A variety of test stations for battery validation, thermal management modules and vehicle dynamics modules were built for a leader electric vehicle innovator.

  • Test stations delivered ahead of schedule and under budget.
  • Delays avoided by leveraging Averna's supply chain connections.
The key to the success of this project was the teamwork between the two teams. Both companies kept in solid communication with multiple updates a week, acting as a one.
19 Stations
6 Weeks To Deliver
5 Test Types

Learn More About our Electric Vehicle Test Solutions

Browse our resources to know more!
Webinar

Electric Vehicle Test Solutions Challenges

Download this 30-minute webinar to learn about the top 3 challenges EV motor manufacturers are facing today and how to address each one.
Video

EVSE Testing Video

Take a look at our EVSE Test Platform which includes measurements and data logging and live views of recorded voltage & current  and charging processes & sessions
Blogpost

What is Electric Vehicle Supply Equipment (EVSE)?

Learn what EVSE is, how it powers electric vehicles, and why it’s vital for safe, smart, and efficient charging at home, work, and on the road.

Accelerate EV Innovation

Talk to our EV test experts today and discover how Averna can help you validate every system and automate your testing process. You will bring high-performance vehicles to market faster!