Building electric vehicles pushes manufacturers beyond the limits of traditional automotive production. High-voltage systems and thermal constraints create an environment where a single misstep can stall ramp-up. To succeed, EV programs need testing strategies that evolve as fast as the technology itself and deliver reliable results under pressure.
Meeting the Challenges of EV Manufacturing
Comprehensive EV Testing Services
Our portfolio of electric vehicle testing covers every major system, from the drivetrain to charging equipment. Each solution is designed to minimize risk while accelerating validation and providing the reliable data engineering and production teams need.
EV Motor Validation & In-Line Testing
A motor out of spec mid-production can cascade into costly recalls. Our automated in-line solutions catch deviations on the production floor before they reach the field, while built-in energy recovery keeps high-cycle validation costs under control.
- High-speed and high-power validation
- Torque, angle phasing & resolver accuracy
- End-of-line (EOL) motor testing
- Energy recovery to reduce operational costs

Advanced Safety & Reliability Testing
A missed fault in an ECU or ADAS system has real consequences on the road. Our test environments surface those faults early, under the environmental and operational conditions that matter most.
- Automated Optical Inspection (AOI) and vision systems
- NVH, vibration, environmental chambers
- ECU and ADAS system validation
- Leak verification and laser marking
Power Electronics & Inverters
Our test benches push these systems beyond nominal conditions to confirm they hold up under the voltage spikes, thermal stress, and switching demands of real-world operation.
- Functional and safety testing
- Inverters, DC–DC converters, and PDUs
- Onboard chargers (OBC) and circuit breakers
- High-voltage and high-current switching
EV Battery Testing & Battery Management
Our modular platforms stress-test across the full hierarchy while validating the BMS and thermal systems that keep degradation in check over thousands of cycles.
- Cell, module, and pack validation
- Thermal and cycling tests
- Battery Management System (BMS/TMS) testing
- Battery sorting and simulation
EVSE & Charging Systems
We provide flexible solutions for testing EVSE hardware, connectors, onboard charging interfaces, with capabilities that cover high-voltage operation and insulation integrity.
- EVSE hardware and charging handles
- Connector and cable validation
- Insulation and leakage detection
- Compliance with global charging standards
Averna Electric Vehicle Testing Equipment
EVSE Test Platform
Batterie Inspektor™
EV Power Components EOL Platform
Speak with Our EV and eDyno experts
The power requirements for EV testing are more strenuous and challenging than standard vehicles. Speak to an expert to cover all the extremes.
Why Trust our Expertise at Averna
With decades of experience and a reputation for exceptional customer support, we partner closely with your teams from concept to deployment, ensuring every solution is aligned, supported. We work at the intersection of advanced engineering and operational reliability.
Certified Quality
Local support across North America, Europe, and Asia for seamless deployment.
Proven at Scale
Deployed 20 new EV test stations for a global OEM in under six weeks, with the precision and repeatability to match.
Decades of Domain Knowledge
Deep roots in automotive and EV testing, spanning motors, batteries, power electronics, and charging systems across the full vehicle lifecycle.
End-to-End Partnership
From concept and prototyping to EOL deployment and replication, we stay engaged at every stage, not just at delivery.
Accelerating EV Innovation for Industry Leaders
A variety of test stations for battery validation, thermal management modules and vehicle dynamics modules were built for a leader electric vehicle innovator.
- Test stations delivered ahead of schedule and under budget.
- Delays avoided by leveraging Averna's supply chain connections.
