EV Battery Testing Equipment - Battery Pack Test System

Built for Precision. Trusted for Performance.

At Averna, we engineer custom battery pack test systems and provide the best solution for your application. From manual-loaded stations to fully automated high speed test systems, every solution is optimized for your needs.

We specialize in thermal and electrical testing, including:

• Overcharging & forced discharging
• Battery (cell) cycling
• High and low temperature verification
• Temperature cycling
• Shortcut, resistance, and insulation testing
• BMS functional verification & validation
• Optical inspections for miniature defects

Additionally, our team is available for mechanical shock, leakage and vibration test integration.

2 Main Focus in Production: Cell Sorting & Micro-Level Optical Inspection

First, there is the fully automated cell sorting process in combination with the optical inspection of the individual cells. This includes assembled module and battery pack testing. Some tests may include:

• Charge and discharge cycles
• Open Circuit Voltage (OCV)
• AC Internal Resistance (ACIR)
• DC Internal Resistance (DCIR)
• High Voltage insulation testing
• Leak testing
• BMS application tests

Second, we focus on the automated optical inspection of individual cells and assembled modules or pack products. Our systems can detect visual defects on a micron level (µm) that may have occurred during the cell formation or assembly process. This ensures anything less than perfect never leaves the factory.

Battery testing equipment: An expert requirement

Testing batteries isn't just a complex process. The stakes are high. This is because of the risks of thermal runaway, inconsistent test data and long cycle times. Manufacturers are under increasing pressure to validate performance, so it's important to be backed up by experts in the field.

Modular and Scalable Battery Testing with Batterie Inspektor™

By combining the most diverse hardware and software modules, Batterie Inspektor™ delivers innovative, automated, and digitalized battery testing at every stage of manufacturing.

With this flexible test platform, all modules can be adapted to their respective quality requirements. Manufacturing is simplified through a scalable and standardized framework for both new projects and upgrades.

With a wide range of test parameters, Batterie Inspektor™ ensures top quality products including cells, modules, BMUs and packs, at every stage of manufacturing.

An all-Inclusive Flexible Platform: EV Power Components End of Line Test Platform

A flexible, all-in-one station designed for high-throughput end-of-line testing of EV battery packs and powertrain components. This platform supports:

Thermal and electrical testing
BMS verification
High-voltage insulation and leakage detection
Full traceability and data logging

Easily adaptable to new models and configurations, it’s ideal for manufacturers needing a fast, future-proof solution.

EVSE Test Platform - Semi or Fully Automated

Purpose-built for EV charging infrastructure, this platform validates Electric Vehicle Supply Equipment (EVSE) under real-world conditions. Key capabilities include:

AC/DC charge testing and interlock validation
Communications protocol (e.g., ISO 15118, OCPP) testing
Electrical safety and durability tests

Available in semi or fully automated versions, this system ensures chargers meet both regulatory and in-field performance standards.

Averna Offers a Flexible Approach to Battery Cell, Module or Pack Testing.

By leveraging our extensive instrumentation knowledge our test systems have no limits, aside from the ones you set. We will integrate or design , the right battery cycler, climate test chamber, or thermoregulation unit specific to your situation, as examples.

Each design is unique to meet the exact requirements of any application but leverages a flexible fixturing design. This allows you to save costs by seamlessly testing and validating different products and variations by reusing the same test hardware and only exchanging the modular fixtures. This also limits any downtime in the case of a destructive cell failure.

By exchanging the fixture easily, tests can continue to run while the repair happens in parallel. Averna's software expertise also allows for broad testing options regardless of the equipment at hand.

SMART Safety Monitoring System

Battery testing starts with a safe solution. A battery can become dangerous on its own, but by adding the comprehensive test cases specified by the different norm standards makes it nearly impossible to accomplish safely. A modular test system contains multiple independent operating devices collaborating together. Our SMART safety monitoring system oversees all individual components and manages failures safely by isolating each one. This permits the system to be shut down safely.

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Proven Successes in Battery Testing

Averna's collaboration with Gotion showcases our ability to deliver customized battery testing solutions. The system, based on the Batterie Inspektor™ framework, integrates NI's test instrumentation and is tailored to Gotion's requirements, ensuring meticulous testing of battery pack performance.
Read our case study to discover how we helped this household name in batteries deliver perfection for multiple form factors with advanced machine vision technology.