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The Highest Quality & the Lowest Risk With our Test Systems

Need to manufacture test stations? For more than 15 years we have sourced, assembled, tested and shipped fleets of robust, cost-effective solutions. We produce them at our high-volume facilities and deploy them around the world. Our fast replication and support services granted by our test engineering experts can boost your product quality, speed up time to market, and increase your competitive edge.

Proven processes

At Averna, we adhere to rigorous verification and validation protocols at every stage of the test station replication process. With decades of experience and global expertise, we ensure that your test systems are built with consistency. Trusted across sectors like life sciences, in automotive test solutions, consumer electronics testing and more, our proven methods deliver repeatable performance at scale, worldwide.

Fully equipped facilities

Our highly secure, efficient manufacturing facilities are equipped with cutting-edge technology to handle complex, large-scale production runs. With production capabilities across multiple global sites, we ensure timely delivery and seamless integration for your test systems — no matter where you are in the world. 
Want to see how we do it? Let's book you a tour and learn how we can accelerate your test station manufacturing with precision!

Automated Handling & Integration

To be thoroughly tested many products need to be lifted, rotated, moved and manipulated. We offer substantial integration expertise in robotic integration service and more.

Inside Our Build-to-Print Process: Optimized Test Station Manufacturing

Sourcing: Best Quality, Pricing and Delivery

We start with your test-station design or collaborate with you to design it as part of our broader testing and measurement solutions tailored to your product architecture. Next, we launch our bill-of-material and material planning processes.

  • Extensive global network of suppliers and partners
  • Technology-agnostic/vendor-neutral approach
  • BOM definition and analysis
  • ECR management
  • Alternate supplier identification
  • Material planning and procurement (MRP)
  • Parts inspection
  • Supplier scorecard rating

 

Planning: Timely and Flawless Execution

We optimize our floor layout and tooling processes to streamline the assembly routing and flow.  

  • Production floor layout and tooling
  • Capacity and MRP simulations
  • JIT, Kanban and BOM integration

 

Assembly: Full NPI & Mass Production Coverage

While our highly skilled technicians quickly assemble your stations, we remain in close contact providing regular updates, key performance indicators and action items.

  • NPI activities for scalability
  • Visual work/assembly instructions
  • Documentation, routing, tooling
  • Talk time studies and ramp-up plans
  • Software integration
  • Closed loop feedback/continuous improvement
  • Regular client communication and KPI's

 

Testing: Thorough Inspection

Once assembled, each station undergoes a battery of visual, manual and automated inspections.

  • Quality checklists
  • Visual inspections and self-inspections
  • Test-plan execution
  • Test data capture and analysis
  • Final inspections and photographs
  • ISO compliant, ITAR, Controlled Goods Program

 

Deployment of Manufacturing Test Stations: Streamlined Delivery and Setup

Upon final inspection by an Averna Quality Control Engineer, we securely crate the stations for safe shipping to your facility or contract manufacturer anywhere in the world.

  • Crating design and fabrication
  • Brokerage and freight services
  • Contract manufacturer (CM) integration
  • Factory acceptance tests (FAT)
  • Site acceptance tests (SAT)
  • Training of local resources

 

Support: Station Optimization 

Our coverage can extend well beyond delivery and deployment – we offer services for preventive and corrective maintenance, spare parts storage, upgrades and more.

  • Production ramp-up
  • Preventive/corrective maintenance
  • Test asset management and utilization
  • Spare parts management
  • Test station storage, repairs and upgrades

For Identical Test Stations, Test our Expertise

You need the most reliable identical test stations to provide the best products to your customers. Our robot test stations are designed to minimize operator tasks.

Contact us  See our process for yourself

Leverage Our Manufacturing and Supply-Chain Expertise

Whether you need a single test bench or a global rollout of identical systems, we handle complexity at scale. Our facilities are built for high-mix, high-precision production. We manage documentation, compliance, procurement, and logistics — all under one roof. 
Our edge? Full visibility across the supply chain and continuous feedback loops with your teams. It’s not just build-to-print. It’s build-to-perform.

 

Ready to Replicate your Test Systems

Take the uncertainty and risk out of test station manufacturing. Whether you're scaling up, replicating existing assets or starting a new deployment, Averna guarantees a smooth, quality-driven process. 
Talk to one of our Build-to-Print experts to find out why leading global organizations count on us for flexible and cost-effective test stations.

Talk to our experts