Active Alignment Platform | Automated Test & Assembly

Optional Processes - Active Alignment Assembly Platform

Optional processes	Description
Robot handling	Robotic handing of parts for loading & unloading Removes operator variability from loading / unloading process Controlled, smooth motion of UV cured parts before going through thermal curing (if applicable) Depending on application: SCARA or 6-axis robot Optional: Quick-exchange grippers for different product types
(JEDEC) tray loading	Single tray or magazine of trays for input/output of parts Automatic scanning of tray IDs for traceability Capable of custom trays or JEDEC format trays
Conveyor loading	Continuous transport of parts into & out of machine for highly automated cleanroom facilities Automatic scanning of conveyor trays / carriers for traceability SMEMA handshaking or PLC communication for upstream/downstream line flow control
Atmospheric plasma treatment	Surface cleaning and activation for downstream adhesive processes Process and cooling using CDA Optional: combine CO2 & plasma in 1 step
CO2 cleaning	Versatile and powerful surface cleaning Leaves no residues, does not need drying Capable of removing adhesive residues from peel-off tapes Optional: combine CO2 & plasma in 1 step
N2 / CDA cleaning	N2/CDA blow-off for large particle removal Optional: ionized nozzle
Chip test	Functional testing of sensor chip: Communication test (start-up, read, write, image read-out) Hot/cold/stuck pixels Defective clusters Contamination (larger than single pixel) OETF Dark signal testing Optional: color response testing
MTF / through-focus scan measurement	Capable of determining focal point & alignment parameters (6DOF) of assembled camera unit Provide immediate process feedback Can be used in development and prototyping phases to verify processes (effects of curing, thermal cycling, vibration testing…)
Integrated clean room system ISO5	Integrating a clean air system into the machine with internal air recirculation makes the machine’s internal air quality independent from the outside environment’s air quality. This feature, combined with integrated CO2/N2/CDA cleaning allows the machine to be placed outside of a cleanroom or in a less strict cleanroom environment, decreasing CAPEX and OPEX for the critical assembly process.

Notes - Active Alignment Assembly Platform

	Entry-level machine	Grow-as-you-go machine	Full production machine
Note 1) – process capabilities	Process capabilities are dependent on product design and parts quality.
Note 2) – product specifications	Deviations are possible, contact us for more information.
Note 3) – constraints for cycle time / throughput	Manual loading/unloading not included Replacing consumables not included Parts within agreed upon tolerances Parts correctly loaded Sensor start-up time ≤ 1s Camera frame rate ≥ 30 fps Scan range ≤ 500µm Max. 2 scans UV curing ≤ 2s	Manual loading/unloading included as parallel process (< 15s) OR automatic loading has constant supply Replacing consumables not included Parts within agreed upon tolerances Parts correctly loaded Sensor start-up time ≤ 1s Camera frame rate ≥ 30 fps Scan range ≤ 300µm Max. 2 scans UV curing ≤ 2s	Automatic loading has constant supply Replacing consumables not included Parts within agreed upon tolerances Parts correctly loaded Sensor start-up time ≤ 1s Camera frame rate ≥ 30 fps Scan range ≤ 300µm Max. 2 scans UV curing ≤ 2s