EV-Test-Platform-Example-optimised

      • HIGHLIGHTS

      Test and Validate all EV Power Electronics with One Flexible and Scalable Solution

      Accommodate multiple product types and variations.

      Automate safety, functional, and leakage tests with part labeling and quality inspection for all common EV ECU modules.

      Grow the system as requirements change. It's flexible design allows the user the opportunity to pick and choose functionalities according to the application and add-on further modules, if required.

      Simplify EV Power Components Testing

      Use one platform to test all power electronics including:

      • Inverters;
      • DC – DC modules;
      • On Board Charges (OBC);
      • Battery Management Solutions BMS/TMS;
      • Rotating parts including small motors;
      • Actuators;
      • Power Distribution Units (PDU);
      • And others.

      Get the Specs!

      Benefits of an All-Inclusive Flexible Platform

      By standardizing EV power component testing with this all-in-one test platform, product quality will improve as costs decrease. This reusable system is flexible enough to accommodate multiple product types and variations as well as grow when requirements change. The scalable design makes it easy to ramp up or ramp down production based on market demand without the need to reinvest in new equipment as products evolve.

       

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      Specifications

       

       

      Safety & Insulation

      Functional

      Leakage

      AOI/Laser

      Test Types

      · Isolation Resistance (IR)

      · High Voltage (HV AC)

      · Calibration

      · Performance

      · Power

      · Noise, vibration, and harshness (NVH)

      · Cooling Circuit

      · Housing

      · Connectors

      · 3D Pin Inspection

      · Quality

      · Labeling

      · Lasering

      Parameters to Measure

      · Leakage Current (mA)

      · Isolation Resistance (Ω)

      · Communication, Interface Tests (CAN, LIN, etc.)

      · Power, Power Factor, Efficiency (W, A, V, PF, THD)

      · Sensors Tests (ex. Temperature Sensors

      · Programming / Flashing / Security Configuration

      · Pressure Difference or Flow Methods

      · Optical Tests: Presence, OCR, etc.

      Cooling System

      NA

      If required (option)

      NA

      NA

      Station Dimensions - Typical (mm/in)

      600 x 1000 x 2000
      24 x 39 x 79

      600 x 1000 x 2000
      24 x 39 x 79

      600 x 1000 x 2000
      24 x 39 x 79

      1000 x 1000 x 2000
      39 x 39 x 79

      DUT Size Envelope - Typical (mm/in)

      400 x 400 x 200

      16 x 16 x 8

      Handling Time

      Approx. 10s

      Approx. 10s

      Approx. 10s

      Approx. 10s

      Loading / Unloading / Connection to DUT

      Automatic, Inline System

      Automatic, Inline System

      Automatic, Inline System

      Automatic, Inline System

      Internal transport / Conveyor

      Customizable, e.g.TS2 Bosch

      Customizable, e.g.TS2 Bosch

      Customizable, e.g.TS2 Bosch

      TS2 Bosch

      Robot (option)

      Communication Type between Stations

      Customizable, e.g.SMEMA

      Customizable, e.g.SMEMA

      Customizable, e.g.SMEMA

      Customizable, e.g.SMEMA

      External Data Interface

      MES, OPC UA (TSN), TCP-IP, PLC Connectors

      Return pallet conveyor

      Optional