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    • Smart ManufacturingSmart manufacturing solutions that connect test systems, data, and automation to enable real-time visibility and predictive insights.
    • Prototyping & ConsultingEarly-stage Design for Testability (DFT) analysis, flexible prototyping, and proof-of-concept validation.
    • Automated Test Solutions (ATE)High-speed benchtop and cabinet-level verification, validation and testing.
    • In-Line Test SystemsContinuous conveyor line automated test or inspection with zero-cycle interruption.
    • Precision Assembly & ProductionAutomated assembly solutions with advanced robotics, inspection, and process control for zero-defect manufacturing.
    • Test System ReplicationGlobal multi-site deployment of identical test systems with obsolescence control.

    Bring Your Quality to the Next Level.

    Explore scalable quality solutions engineered for the world’s most demanding high-reliability products and automated manufacturing environments.

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    Engineers manipulating an ATEC ATMOS test station

    Our flexible test platforms are built on proven architectures with integrated IP, enabling maximum reuse and faster deployment for product design, manufacturing and support.

    Find the right platform for your application
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    Knowledge & Engineering

    Visit our Resource Center for videos, white papers, brochures & eBooks

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    • About usAverna Powered by Spherea is recognized as a worldwide Test & Quality Engineering leader, delivering innovative, end-to-end solutions that accelerate time-to-market and ensure flawless performance.
    • Technology PartnersTo ensure we provide the best possible solutions and integration services to our customers, we are strategically aligned with the world’s top test and technology companies.
    • ESG & SustainabilityWe are more committed than ever to honor our role as an employer, supplier, and customer by contributing positively to our communities.
    • CareersJoin our team full of incredible talent and inspire the future of test. Our people are who make us who we are and we demonstrate this through our values everyday!

    Bring Test to the Next Level

    Our team of 1800 specialists are passionate about delivering engineering innovation, zero-defect quality architectures, and mission-critical automated testing systems across the product lifecycle.

    60+ YearsTest Experience
    20,000+Completed Projects
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    Minimize Risks & Maximize Results

    Technicians developing test stationBringing a new product or system to life requires more than just a great idea—it demands a deep understanding of technical, financial, and operational feasibility.

    Don’t cut corners on the path to quality. Our feasibility studies performed by test engineering experts help ensure that your project is technically and economically viable before moving to full-scale production.

    We are experts in:

    • Design for Test (DFT) & Design for Manufacturing (DFM) to ensure your product meets industry best practices.
    • Agile Development & Prototyping to provide rapid proof-of-concept development to validate ideas.
    • Industry Standards & Best Practices to meet compliance and operational requirements.

    Our Feasibility Studies & Test Specifications

    Considering a vision inspection solution? Want to know how much cycle time or throughput will improve if you upgrade your test equipment? Let’s work together to ensure the best strategy, product results and return on investment (ROI).

    Our Prototyping Services

    Tap into our extensive experience designing and building development smart test systems. Because we work with many innovative product designers and OEMs early in the lifecycle, we can quickly validate your evolving product’s features and performance.

    1. Go from Product Design to Prototype Fast

      Need experts to implement your software design in FPGA-based hardware? Want quick proof-of-concept (POC) success? Using National Instruments’ FPGA-driven COTS hardware and our extensive NI platform experience, we quickly develop cost-effective prototypes that accelerate product schedules and significantly lower project risk.

      Use our NI FPGA-based expertise for any industry including life sciences, big physics, automotive, consumer products, and aerospace & defense.

    2. Consider a Specification Checkup

      We regularly help clients define, develop and finalize test specs and user requirements. Even if your test or user requirement specs are complete, consider having our experts take a second look!

      A missed technical spec or a usability/assembly flaw can cost you greatly at the NPI or manufacturing stage.

    Prototyping Test Equipment

    Find out more about our specialized hardwares and softwares designed for validating early-stage concepts.
    U-Test Monitor

    U-TEST® - SIL Test Platform

    Powerful real-time simulation platform that creates a continuous end-to-end digital pipeline for software testing
    See the system
    Dite

    DITE – HIL Test Platform

    HIL test plaftorm for rapid iteration, model validation, and seamless integration of simulation environments
    See the system
    NewWaveX

    NewWaveX® – Automated Test

    Designed to simplify and standardize how test systems are created and maintained
    See the system

    When it Comes to Test & Quality, Consult the Experts

    For over 20 years, our experts in automated test & quality assurance solutions have led the industry with innovative solutions to the most-challenging technical, quality and throughput problems.

    Talk to our experts

    What We Deliver in our Prototyping and Consulting Services

    As a leader in engineering prototyping and consulting, we leverage decades of experience to guide clients through every phase of the evaluation process. We provide:

    • Rapid prototyping & proof-of-concept
    • Cost-benefit analysis
    • Design for Test & Design for Manufacturing (DFT/DFM)
    • Risk assessment
    • Mitigation strategies

    And in many different industries. We offer tailored solutions for aerospace, automotive testing, medical devices, consumer electronics, and more.

    Feasibility Studies and Cost-Benefit Analyses

    Here are just some of the typical questions we regularly answer for clients:

    Vision Inspection & Machine Vision

    • Can your solution spot defects not visible to the human eye?
    • Is it as good as or better than the sharpest human operator?
    • What processing speed can be attained/maintained?
    • How accurate is computer vision (can we achieve zero defects)?
    • How do you identify and sort/eliminate defective products?
    • How would your system become smarter over time?

    Electronics & Measurement

    • How would your test system interface with our product/system?
    • How does interference/environment influence the system behavior?
    • What accuracy and speed can be achieved?
    • How compact can an Averna solution be?
    • Under what conditions can our system still reliably operate?
    • How can we optimize power consumption?

    Embedded Systems & Sensors

    • What is the ideal processor controller setup to meet technical specs and budget constraints?
    • What is the most effective measurement technique?
    • How does sensor behavior affect my measurements?
    • How many sensors will be needed?
    • How can I synchronously acquire sensor data?

    Mechanics & Robotics

    • What forces are exerted in the machine or product?
    • What design or material can withstand the force requirements?
    • What speed or positioning accuracy can be achieved?
    • What is the expected lifetime of a system or component?
    • How will wear influence the system’s performance?
    • Can a robot complete the requested movement path to keep up with the production line?

    Engineering consulting and feasibility studies are the solution if you want to know how to maximize your operations.

    Related Resources

    Blogpost

    Proof-of-Concept (POC) Testing

    Proof-of-Concept is a crucial step in the testing process where documentation is used to create the design concept.
    Video

    Test Engineering Services for the Entire Product Lifecycle

    Watch this video to see the wide range of our test engineering expertise and services.
    Blogpost

    What is a Feasibility Study & Why is it Important?

    The simple solution to take a step back and to get a complete overview of the ideal test set-up

    Looking for Engineering Prototyping and Consultation Services?

    We are your solution. Let us help you de-risk your project and optimize your investment. Whether you need prototyping and consultancy for a new system, a design validation study, or an engineering feasibility assessment, our experts are ready to assist. Let’s discuss how we can bring clarity and confidence to your next project.