PRECISION ASSEMBLY AND PRODUCTION

SOLUTIONS

When Your Product Needs Micron-Level Accuracy

Our turnkey solutions combine proven test & measurement, control systems, machine vision, gluing/welding and robotics.

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VISION, SENSORS & ALIGNMENT

Our expertise in vision inspection, mechatronics and automation come together in extremely precise alignment operations based on sensor feedback.

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HANDLING & GLUING/WELDING

We use the latest absolute-positioning technologies to support automated gluing or ultrasonic welding operations, followed by UV or oven curing.

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ASSEMBLY & PRODUCTION

Our turnkey systems can ensure both high throughput and perfectly accurate assembly. Depending on your needs, they can be semi- or fully automated.

Automated Production + Integrated Quality Inspection

Due to the continuing trend of product miniaturization and increased complexity, accurate gluing, welding, laser and assembly solutions are key in next-generation devices. As a result, the clear distinction between assembly and testing starts to blur. In smartphones, for example, testing and soldering the battery is one step in the production process. Hence, a combination of ultra-precise dosing, fixation, positioning and real-time feedback is essential to ensure best results and maximum reliability.

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Precisely Assembled

If your product requires ultra-precise handling, positioning and component joining/assembly, an Averna turnkey solution will ensure maximum reliability, efficiency and output. Our multidisciplinary capabilities in sensors, machine vision, automation, handling/robotics, gluing and quality inspection ensure we can solve even the most challenging product assembly and production tasks.

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Expertise Examples

Ultra-precise handling, positioning and assembly at micron level
Automatic gluing stations for all types of glue with UV curing or ovens
Ultrasonic welding equipment available
Vision-guided mechatronics for micron-accurate absolute positioning
Full integration of vision inspection, quality, gluing, and assembly modules
High throughput and semi or full automation

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Want to know more?

Talk to one of our Precision Assembly experts ● See one of our systems in action ● Consider a feasibility study

Going Far Beyond
Human Precision

Our highly integrated Precision Assembly solutions combine the following Averna expertise:

Test & measurement
Vision systems
Robotics & motion
Automation
Quality inspection

Assembly Options

Gluing (1.5 mg over 50 mm dispensing): With modern devices being mostly glued together, the glue path needs to be as accurate and thin as possible, while still ensuring solidity. See our Océ success story >>
Laser welding: Welding together mechanical parts in modern devices requires ultra-precise positioning. For this, we often use a combination of different technologies, including vision inspection and motion.
Ultrasonic welding: Using high-frequency ultrasonic acoustic vibrations to create a solid-state weld has numerous advantages. For example, there are no connective bolts, nails, soldering materials or adhesives needed to bind the materials together.