PRECISION ASSEMBLY AND PRODUCTION

SOLUTIONS

When Your Product Needs Micron-Level Accuracy

Our turnkey solutions combine proven test & measurement, control systems, machine vision, gluing/welding and robotics.

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VISION, SENSORS & ALIGNMENT

Our expertise in vision inspection, mechatronics and automation come together in extremely precise alignment operations based on sensor feedback.

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HANDLING & GLUING/WELDING

We use the latest absolute-positioning technologies to support automated gluing or ultrasonic welding operations, followed by UV or oven curing.

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ASSEMBLY & PRODUCTION

Our turnkey systems can ensure both high throughput and perfectly accurate assembly. Depending on your needs, they can be semi- or fully automated.

Automated Production + Integrated Quality Inspection

Due to the continuing trend of product miniaturization with increased complexity, accurate gluing, welding, laser and assembly solutions are key for next-generation devices. As a result, the clear distinction between assembly and testing starts to blur. In smartphones, for example, testing and soldering the battery is one step in the production process. Hence, a combination of ultra-precise dosing, fixation, positioning and real-time feedback is essential to ensure best results and maximum reliability.

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precisely assembled

Precisely Assembled

If your product requires ultra-precise handling, positioning and component joining/assembly, an Averna turnkey solution will ensure maximum reliability, efficiency and output. Our multi-disciplinary capabilities in sensors, machine vision, automation, handling/robotics, gluing and quality inspection ensure we can solve even the most challenging product assembly and production tasks.

Expertise Examples

  • Ultra-precise handling, positioning and assembly at micron level
  • Automatic gluing stations for all types of glue with UV curing or ovens
  • Ultrasonic welding equipment available
  • Vision-guided mechatronics for micron-accurate absolute positioning
  • Full integration of vision inspection, quality, gluing, and assembly modules
  • High throughput and semi or full automation

Going Far Beyond
Human Precision

Our highly integrated Precision Assembly solutions combine the following Averna expertise:

Assembly Options

  • Gluing (1.5 mg over 50 mm dispensing): With modern devices being mostly glued together, the glue path needs to be as accurate and thin as possible, while still ensuring solidity. See our Océ success story >>
  • Laser welding: Welding together mechanical parts in modern devices requires ultra-precise positioning. For this, we often use a combination of different technologies, including vision inspection and motion.
  • Ultrasonic welding: Using high-frequency ultrasonic acoustic vibrations to create a solid-state weld has numerous advantages. Say goodbye to connective bolts, nails, soldering materials or adhesives needed to bind the materials together.

Ready to increase productivity while reducing defects?

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Averna's leading Test & Quality solutions ensure client products get to quality, market and margin faster than ever.

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